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Axle Shaft

Custom Axle Shaft Manufacturer - Shreeji Gears

Precision Axle Shafts

Shreeji Gears is a trusted axle shaft manufacturer specializing in the production of high-strength, durable axle shafts. We manufacture custom shafts from premium alloy steels like EN19, EN24, and 4140, ensuring superior torsional strength and fatigue resistance.

Our axle shafts undergo precision machining and critical heat treatment processes, including induction hardening, to withstand demanding conditions in automotive, agricultural, and industrial machinery.

Partner with us for reliable drive shafts with accurate splines and flange configurations built to your exact specifications.

Understanding Axle Shafts: The Core of the Drivetrain

Axle shafts are critical drivetrain components that transmit rotational power (torque) from the differential to the driving wheels. They must endure significant torsional stress, bending loads, and fatigue cycles throughout their operational life.

Key Design Aspects:

  • Function: To transfer power reliably under varying load conditions.
  • Material Selection: Alloy steels are chosen for high strength, toughness, and hardenability, essential for handling high torque and shock loads.
  • Heat Treatment: Crucial for enhancing surface hardness (wear resistance) and core strength (fatigue life). Induction hardening is commonly applied to splines and bearing areas.
  • Splines: Precisely formed splines ensure proper engagement with the differential and hub assemblies, distributing torque effectively.
  • Flange: The flange provides the mounting point for the wheel hub, requiring accurate bolt patterns and flatness for a secure fit.

Importance of Quality Manufacturing:

  • Axle shaft failure can lead to a complete loss of drive.
  • Precision manufacturing ensures proper fitment, reduces vibration, and extends the life of related bearings and seals.
  • Correct material and heat treatment are paramount for safety and reliability in any application.

Expert Axle Shaft Manufacturing

We leverage our expertise in precision machining and heat treatment to produce high-quality, custom axle shafts for a variety of industries.

Why Choose Shreeji Gears for Axle Shafts?

  • Material Expertise: Sourcing and utilizing certified alloy steels (EN series, AISI grades) suitable for your specific application's demands.
  • Precision CNC Machining: Accurate turning, milling, and grinding operations to achieve tight tolerances on diameters, bearing seats, and seal surfaces.
  • Advanced Spline Manufacturing: In-house capabilities in spline cutting (hobbing, shaping) or spline rolling for strong, precise spline forms.
  • Controlled Heat Treatment: Precise induction hardening and/or through hardening and tempering processes, verified by rigorous hardness testing.
  • Full Customization: Ability to produce axle shafts based on customer drawings, samples, or specific requirements for length, spline count, flange design, and material.
  • Rigorous Quality Control: Dimensional checks, spline profile inspection, hardness verification, and optional NDT (Magnetic Particle Inspection) to ensure product integrity.
  • Application Versatility: Manufacturing shafts for passenger vehicles, commercial trucks, tractors, forklifts, and various industrial drive systems.

General Technical Specifications (Customizable):

  • Material Grade: EN19, EN24, 4140, 4340, 1541H, or Customer Specified Alloy Steel.
  • Heat Treatment: Induction Hardened (Specify areas and hardness), Through Hardened & Tempered.
  • Overall Length: As per customer drawing/requirement.
  • Shaft Diameter: As per customer drawing/requirement.
  • Spline Details: Module/DP, Number of Teeth, Pressure Angle, Profile (Involute/Straight).
  • Flange Details: Outer Diameter, PCD (Pitch Circle Diameter), Number & Size of Bolt Holes.
  • Tolerances & Surface Finish: As per drawing or industry standards.

Demand strength, precision, and durability for your drivetrain. Trust Shreeji Gears, your expert axle shaft manufacturing partner. Contact us today to discuss your custom axle shaft needs!