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Steel Split Sprocket

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Steel Split Sprocket Manufacturer

Steel Split Sprockets for Easy Installation

Shreeji Gears is a leading steel split sprocket manufacturer, providing innovative solutions for simplified installation and replacement. Our split sprockets are manufactured in two precision-matched halves that can be easily bolted together around a shaft.

This design eliminates the need to remove shafts or disassemble surrounding equipment, significantly reducing downtime and maintenance costs. They are ideal for conveyor drives, large machinery, and difficult-to-access locations.

Understanding Steel Split Sprockets

Steel split sprockets, also known as bolted sprockets, are designed for ease of installation and removal. They consist of two separate halves that are precisely machined to fit together and are securely fastened around the shaft using high-strength bolts.

Key Advantages:

  • Easy Installation & Removal: The primary benefit is the ability to install or remove the sprocket without pulling bearings, couplings, or other components off the shaft.
  • Reduced Downtime: Faster replacement significantly minimizes costly operational downtime during maintenance.
  • Ideal for Trapped Shafts: Perfect for situations where shaft ends are inaccessible or obstructed by other machinery.
  • Robust Steel Construction: Manufactured from durable steel for strength and longevity in demanding applications.

Expert Manufacturing of Split Sprockets

We leverage our precision machining capabilities to produce high-quality, reliable steel split sprockets designed for demanding industrial environments.

Why Choose Shreeji Gears?

  • Precision Machining: Ensuring accurate mating faces, bolt hole locations, and tooth profiles on both halves for a perfect fit and smooth operation.
  • Material Strength: Utilizing quality carbon steel or alloy steel suitable for the required load capacity and durability.
  • Tooth Hardening: Option for induction hardened teeth to significantly increase wear resistance and extend service life.
  • Chain Compatibility: Manufacturing split sprockets for standard roller chains (ANSI/BS/ISO), double pitch chains, and conveyor chains.
  • Custom Manufacturing: Producing custom split sprocket designs based on specific bore sizes, keyway requirements, tooth counts, and chain pitches.
  • Quality Assurance: Rigorous inspection of dimensional accuracy, concentricity, and mating surface flatness.

General Technical Specifications (Customizable):

  • Chain Pitch Compatibility: Standard ANSI (35 to 240), BS/ISO (06B to 48B), Double Pitch, Conveyor Series.
  • Material: Carbon Steel (C45, EN8), Alloy Steel.
  • Tooth Count: Wide range available, depending on pitch and diameter.
  • Bore Size: Machined to customer requirements (Plain, Keyed).
  • Tooth Hardening: Optional (Induction Hardened).
  • Balancing: Optional, recommended for larger sizes or higher speeds.

Simplify your maintenance and reduce downtime with innovative bolted sprocket designs. Trust Shreeji Gears, your expert steel split sprocket manufacturing partner. Contact us today to discuss your easy-install sprocket needs!